Smoke Technology Optimization (STO)
Transform Your Smoke Process
STO combines advanced application technology with premium smoke ingredients to deliver authentic smoke colour and flavour in a fraction of the time required by traditional smoke generation systems.
The result is a cleaner, more efficient, and more sustainable smoke process that helps manufacturers increase throughput, reduce operating costs, and improve product consistency.
Increase Production Capacity
Traditional smokehouses often become production bottlenecks due to lengthy smoke cycles, cleaning requirements, and process variability.
With STO, manufacturers can:
- Increase throughput by up to 2-3X
- Increase yields by up to 3-5%
- Significantly reduce process bottlenecks
- Improve production scheduling flexibility
- Increase output from existing smokehouse infrastructure
- Delay or eliminate the need for additional smokehouse investments
Dramatically Reduce Process Time
Achieve smoke colour and flavour development in minutes rather than hours.
Proven Performance
- Up to 96% reduction in smoke application time
- Up to 60% reduction in total cook cycle time
- Faster production cycles
- Greater batch-to-batch consistency
- Improved operational efficiency
Virtually Eliminate Smokehouse Cleaning
Traditional smoke generation creates tar, creosote, and residue buildup throughout the smokehouse, ducting, and exhaust systems.
STO dramatically reduces residue accumulation, resulting in:
- Minimal smokehouse buildup
- Reduced washdown frequency
- Lower water consumption
- Reduced chemical usage
- Lower labour requirements
- Increased equipment uptime
Eliminate Smoke Waste
Unlike traditional smoke generation systems that lose smoke through exhaust stacks and leave behind charcoal, tar, and creosote waste, STO applies smoke efficiently and directly where it is needed.
Benefits
- No charcoal waste
- No tar disposal
- No creosote buildup
- Minimal smoke loss
- Cleaner operation
- Reduced maintenance requirements
Sustainability Through Efficiency
By reducing processing time, cleaning requirements, waste generation, and resource consumption, STO helps manufacturers improve both environmental performance and profitability.
Sustainability Benefits
- Reduced wastewater generation
- Reduced cleaning chemical consumption
- Lower energy consumption per kilogram produced
- Reduced particulate emissions
- Reduced VOC emissions
- Lower overall environmental footprint
The STO Advantage
✔ Up to 2-3X greater throughput
✔ 3-5% greater yield
✔ Up to 96% reduction in smoke application time
✔ Up to 60% reduction in total cook cycle time
✔ Virtually eliminate smokehouse cleaning
✔ Eliminate charcoal, tar, and smoke waste
✔ Reduce water, labour, and chemical consumption
✔ Improve colour and flavour consistency
✔ Increase profitability while supporting sustainability goals
Produce More. Clean Less. Waste Nothing.
Fully automated
- All units are automated for a complete hands off experience
- Capable of syncing with current programming & running multiple houses
24/7 Technical Support for New and Current Systems/Applications
- Parts and support for drenching and atomizing systems.
- Optimization of current processes regarding processing time, cooking loss and smoking time.
- Problem solving for any application
Still atomizing, drenching or smoking with woodchips?
Contact us to learn more about our new STO technology.